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为什么选择光纤激光器?

光纤激光器

Cutting Introduction

切割是工业激光器最受欢迎的应用。金莎体育注册激光切割的高精度,速度和质量使其成为先进制造的首选技术。由于引入IPG的光纤激光器,激光切割已成为更可靠和更低的成本解决金莎体育注册方案,从而提高了整个金属加工世界的光纤激光切割的采用。

Since there is no contact between the fiber laser beam delivery head and the metal being cut, the laser light is “a blade than never dulls” and always brings the same repeatable results regardless of how long it is in operation. In comparison with traditional cutting applications like plasma and waterjet cutting, laser cutting results in much higher quality kerf, eliminating the need for part post-processing, thereby significantly reducing overall production costs. Additionally, the amount of material removed in fiber laser cutting can be reduced significantly compared to other methods; this precision enables microcutting applications that are simply not possible by any other means.

除了改进的切割质量外,更好的过程重复性和自动化效益的便利性,IPG光纤激光器和切割头提供了额外的过程控制,多功能性,废物减少和显着的运营成本。金莎体育注册

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8.

BENEFITS OF FIBER LASER CUTTING

可靠性最高

IPG fiber lasers bring a new level of reliability and ease-of use to laser cutting. Fiber lasers are entirely solid state, with no mechanical cavity resonators or mirrors and no adjustable or replaceable parts within the laser. Light is output along a flexible optical fiber that is plugged directly into the laser cutting head, eliminating the need for optics and adjustments in the beam delivery path.

最经济的

IPG光纤激光器提供金莎体育注册了任何商业激光器的最高壁插效率。不仅在切割零件中消耗的电力较小,而且去除不需要的热量的冷却也成比例降低,降低了支撑切削工具安装所需的电气服务的尺寸。金莎体育游戏

Achieving over 50% wall-plug power efficiency, combined with improved material coupling characteristics, IPG lasers typically use 70% less electrical energy than traditional CO2 alternatives in metal cutting applications.

此外,IPG光纤激光器比其他激光器的寿命更长。金莎体育注册虽然其他激光在一两年后失金莎体育注册败,但在竞争激光器被多次更换后,IPG激光继续削减多年。

BEST CHOICE FOR METAL CUTTING

With an emission wavelength of 1 micron, fiber lasers offer higher efficiency and faster processing in cutting metals than CO2 alternatives. An IPG fiber laser cutting 1 mm thick steel is approximately 3.5X faster than an equivalently powered CO2 system. The higher power density and beam quality of fiber lasers combined with virtually maintenance free operation provides reliable and consistent cutting at significantly lower operating costs with overall higher throughput.

在这种高功率密度水平下,诸如铜,黄铜和其他正常反射材料的金属通过相位变化进入熔融状态。这克服了反射障碍,并且比二氧化碳激光器或近红外激光器更容易地切割的反射障碍,并且仅具有低峰值功率的近红外激光器。金莎体育注册

FAST AND PRECISE CUTTING OF SMALL PARTS

除了厚材料外,IPG光纤激光器在切割小和薄件方面提供非常高的精度。金莎体育注册通过使用单模激光器,具有极小的光束直径,以及QCW激光器,可提金莎体育注册供非常高峰功率(随着周围区域的最小加热),诸如医疗支架和电子传感器等零件均易于制造或修剪到尺寸。使用具有纳米,微微和飞秒金莎体育注册脉冲的纤维激光以及具有绿色波长的纤维,切割陶瓷,玻璃和微米级精度的聚合物是高速,经济高效的过程。

几乎免维护

利用严格测试的长寿命激光二极管,独特的活性纤维和前缘,专有技术,IPG光纤激光器提供更高的可靠性,而不是竞争光纤激光器的维护更少维护和更少的服务干预措施。金莎体育游戏金莎体育注册

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光纤激光切割VS常规方法

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二氧化碳金莎体育注册激光器已被用于在一些更厚的材料中提供光滑的切削刃。随着近期突破,包括新型高功率切割头,光纤激光器能够相同,如果不是更好的,结果。金莎体育注册纤维激光器比金莎体育注册二氧化碳快速切割厚度和薄材料,切割反射金属上优越,与二氧化碳相比提供了更低的所有权成本。

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等离子切割设备通常是已知的among the cheapest metal cutting options in the market. When compared to plasma, fiber cutting requires less energy consumption with lower consumables costs. Cutting with fiber lasers improves overall cut precision, quality and production yield, providing superior parts at much lower costs than plasma.

Why are more manufacturers are turning to cutting with fiber lasers as opposed to traditional and more conventional methods?

制造商有几种金属切割方法可供选择,每个都具有自己的益处和优势。在全球范围内,更多的制造商由于增加了正常运行时间和吞吐量,较低的运营成本和整体提高质量而导致纤维激光器切割金莎体育注册。

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When it comes to cutting extremely thick materials (>25 mm) waterjet cutting can be very effective. In all other cases, fiber lasers provide much higher part throughput, more consistent quality and decreased downtime compared to waterjets as well as no liquid waste that requires proper disposal.

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虽然电气放电机(EDM)切割不太众所周知,但它为材料提供了出色的精度和最小的热量损坏。此外,光纤激光器提供了可比的精度金莎体育注册,并且比EDM切割速度快10倍 - 提供更高的输出和生产率。

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各种各样的材料和厚度

虽然激光器可金莎体育注册用于切割几乎任何材料,但金属切割是最常见的应用。

无论是钢材还是反光铝,黄铜或铜,激光器都为切割简单且高度复杂的几何形状提供无与伦比的精度和速度。金莎体育注册

清洁边缘,窄的Kerf,低表面粗糙度,无需厚度和薄金属,始终如一地有效地磨损。

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